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The Project Technologies Group


Quality Loss Function

Module Summary

This seminar with application workshop offers attendees' opportunities to become proficient in manipulating and quantifying product and process design improvements in terms of dollars. Savings expected from potential variation reductions (in warranty and rejects) are calculated using cost model proposed by Dr. Genechi Taguchi.

 

Background

Evaluating and establishing improvements we achieve in performance, cost or quality is common tasks we perform at end of a project completion. Generally, we also express such improvements achieved in terms of percentage of the current level of performance. However, when asked to quantify the same improvement in terms of dollars we seem to have difficult time. Fortunately, the Loss Function formulation proposed by Dr. Genechi Taguchi allows us to translate the expected performance improvement in terms of savings expressed in dollars. Using the Loss Function concept, the expected savings from the improvement in quality, i.e., reduced variation in performance around the target can be easily transformed into cost.

This session will also present a quick review of the product and process design improvement using the Taguchi design of experiment (DOE) and discuss how the Loss Function is used to convert the improved performance in to expected dollar saving. Basic theories are covered and application demonstrated through examples.

You would benefit most from this sessions if you have working knowledge of the DOE/Taguchi approach and wish to express improvements in terms of dollars.

Discussion Topics

  • INTRODUCTION
  • Concepts
  • Math model
  • Purpose and application areas
  • REVIEW TAGUCHI EXPERIMENT DESIGN AND ANALYSIS
  • EVALUATION OF $ LOSS
  • With target value
  • General quality characteristics
  • When other distribution parameters are known
  • COMPUTATION OF SAVINGS FROM CHANGES IN
  • S/N ratio
  • Mean Squared Deviation (MSD)
  • Std. Deviation and Average Value
  • RELATIONSHIPS BETWEEN LOSS AND PROCESS
  • CAPABILITY (Cpk)
  • GENERAL APPLICATION EXAMPLES
  • APPLICATION TO ACTUAL PROJECTS

Who Should Attend

Experienced DOE/Taguchi practitioners in Product/Process Design Engineer, R&D Scientists, or QA Personnel, Manufacturing. Manager, Director or Senior Engineer, Instructor in academic institution, Consultant and Trainers

 

Deliverables

By completing this session, you will acquire the necessary confidence to carry out mathematical computations for converting performance improvement into dollar savings. Attendees will receive seminar presentation materials.

 

Prerequisites

Attendees must have working knowledge of the Taguchi experimental design technique. Completion of Taguchi Approach seminar is desirable. A college degree in science or engineering is helpful.

 

Program Length

2 days

 


The Project Technologies Group
Voice: (248)476-1234
Fax: (248)641-0210
Website: http://ProjectTech.com
E-mail: info@ProjectTech.com

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