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Summary
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The workshop takes a lean approach to a new product line or manufacturing processes, and combines components of the Productivity, TPM, and Built-in Quality Workshops done on existing products. We scrutinize customer demand, machine layout, and capacity and work balance. We work with employees involved in planning and launching the new product or equipment to find the most efficient and least expensive process.
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Who should attend:
Deliverables
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8-12 shop floor personnel, including machine operators, material handlers, and Production Managers.
During this workshop the team shall:
- Document present state by calculating lead time, link machine capacity and operator balance to Takt time
- Design new equipment layout, calculate standard work in process, put tools and material at point of use, write standardized work for new jobs and define TPM and Built-in-Quality goals and methods
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